Everlast PowerPro 164 TIG Stick Pulse Welder & Plasma Cutter Review

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In Brief: Everlast PowerPro 164 Review

From the Everlast company, the Everlast PowerPro 164 combines welding with plasma cutting in a convenient, portable machine. This machine provides ample functionality for household hobby and DIY use, and it also holds up well to long-term welding and cutting work in a professional shop setting.

Although the Everlast company is a relatively new player in the field of welding equipment, it provides high-quality machines and peripherals that keep home hobbyists and professionals satisfied with the results.

The Everlast PowerPro 164 welding machine lives up to the Everlast company’s reputation. It provides professional-grade welds and clean cuts while handling a variety of metal types and thicknesses.

Key Specifications of the Everlast PowerPro 164 Welder

Everlast PowerPro 164Si 160Amp TIG Stick Pulse 40Amp Plasma Cutter 110v/220v Multi Process Welder

The Everlast PowerPro 164 welding machine comes with impressive features designed to make home projects simple and convenient.

With built-in plasma cutting features and simple controls, this machine works great for users of all skill levels.

Read the long list of 2015 Everlast PowerPro 164 Welder specs below:

TIG, Stick, Plasma Cutter
Input Power
Rated Output
Duty Cycle
Max Amperage Output
Min Amperage Output
22 in. d x 9 in. w x 17 in. h
WarrantyCheck Manual
FeaturesDual welding/cutting
Dual voltage
Aluminum welding
Accessories12ft. TIG torch
12ft. plasma cutting torch
10ft. stick electrode holder
10ft. cable and clamp
Argon and air pressure regulators
Foot pedal

Unique Features

Thanks to this machine’s unique design and incorporation of both welding and plasma cutting functions, the Everlast PowerPro 164 makes household and shop projects easier than ever before.

Dual Welding/Cutting

Complete welding jobs and then switch over to plasma cutting with this hassle-free design.

Dual Voltage

Choose between 120V and 240V power. Use the lower option for household welding and the higher one for handling bigger, tougher jobs.

Aluminum Welding

With the included TIG torch on the correct settings, you can easily weld aluminum and complete projects of thicknesses up to 3/16in.

AC Frequency and AC Balance Control

This machine includes AC frequency and AC balance control to make TIG welding more convenient and precise for advanced users.

Easy Switching

Swap easily between the included functions on this welding machine at the flip of a switch. Controls remain simple regardless of which method you use.


Performance & Ease of Transportation

Whether you use it on 120V or 240V power, this welding machine performs admirably, even when compared to its competitors.


The Everlast PowerPro 164 welding machine and plasma cutter provides optimum performance for a variety of tasks. Whether stick welding, TIG welding, or plasma cutting, customers enjoy the results.

This machine offers durable long-lasting use and features a powerful, sturdy build that holds up to plenty of jobs. Its internal components and external features remain steady even when operated daily.

Most customers feel the plasma cutting functions work best on this machine, but all three options function nicely.

Ease of Transportation

This machine weighs just 60 pounds, making it one of the lighter options in the world of multi-purpose welding machines. When compared to other dual-use welders/plasma cutters products, it comes in slightly lighter.

The machine also works on household currents, making it easy to move from place to place and use on the go. With a built-in handle on top of the product, it remains easy to move, lift, carry, and work with on-site.


Weld Quality and Available Options

This welding machine creates beautiful professional-grade welds that compare with those put out by machines from more well-known brand names.

Customers enjoy the clean welds and smooth cutting offered by this product. Its TIG welds slightly outperform its stick welds, but both create solid results. The plasma cutter function offers impressive outputs.

The Everlast PowerPro 164 welding machine comes in just one option. Customers often add the following:

  • Utility cart: Because its weight comes in a bit higher than some, customers often use a utility cart or running gear with this portable welding machine.
  • Additional consumables: Customers usually stock up on consumables since this kit comes with very few sample pieces.

Ease of Maintenance, Repairs & Warranty

The Everlast company web site offers the option to purchase some replacement parts. These parts include consumables, torches, guns, liners, and drive rolls, but exclude internal working components.

Customers should refrain from performing internal maintenance on this welding machine. Customers should, however, perform routine maintenance on the external components.

To perform maintenance, turn off the machine and unplug it from its power source for 30 minutes.

Next, open the machine and use compressed air to clean out the visible parts. Clean the vents as well. Perform this maintenance every 1 to 2 months.

When taking care of routine maintenance, also inspect connectors, weld terminals, plugs, cords, cables, and consumables.

Replace any damaged parts and make sure the machine does not run until it receives its replacement parts.

The Everlast company offers a five-year warranty covering parts and labor for the machine itself. Torches, foot pedals, guns, and cables include a six-month limited warranty for parts and labor

All Everlast products come with a 30-day guarantee. The company provides replacements for any products that arrive damaged or stop working correctly within 30 days of the purchase date.

For more warranty information, contact the Everlast company at 877-755-9353.


Does the plasma cutter on the Everlast PowerPro 164 have a pilot arc?

Yes. It creates clean, smooth cuts on a variety of metals.

What type of TIG start does the Everlast PowerPro 164 provide?

This machine includes high-frequency start functions for TIG welding.

Does the Everlast PowerPro 164 offer a pulse feature?

Yes. This machine includes a pulse feature and allows the user to dial in precise pulse adjustments as needed.

Does the Everlast PowerPro 164 come with an air compressor for plasma cutting?

No. Customers should purchase a separate air compressor that offers at least 90psi to operate the plasma cutter on this welding machine.

Price of the 2015 Everlast PowerPro 164 Welder

In comparison to other dual TIG/stick welding machines on the market, the Everlast PowerPro 164 welding machine comes in at a slightly higher cost.

The machine, however, includes an additional plasma cutting feature not found in most of its competitors. Because of this feature, most customers feel the machine costs less than expected.

The high-quality results and exceptional design of this machine both combine with its multiple included methods to make it well worth the price.


Who Should Buy the 2015 Everlast PowerPro 164 Welder?

The Everlast PowerPro 164 works great for anyone in need of both welding and plasma cutting in the same device. This convenient machine includes enough functions to help most users complete all sorts of projects.

The machine handles household DIY work as well as auto repair and bodywork. It manages light to moderate jobs and often finds its place in professional settings as well.

This welding machine and plasma cutter includes many items needed to get started right away. It offers simple controls and precision adjustments to appeal to both beginners and advanced users.

Our Recommendation

This welding machine provides a unique way to enjoy both welding and cutting in the same product. It offers a portable solution to both of these needs and makes it easy to learn or grow your skills.

We recommend the Everlast PowerPro 164 for any home hobbyists who need to weld light to moderate jobs and also want cutting capabilities.

We also recommend it for professionals looking for a portable way to complete on-site jobs. This machine works great for everyone.


Last update on 2024-05-30 / Affiliate links / Images from Amazon Product Advertising API

About Joseph Carter

Joseph is DIYer with a passion for building. He is an experienced writer on tools and design and contributes to his ideas on various platforms.

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