Everlast PowerTIG 250EX TIG Welder Review

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In Brief: Everlast PowerTIG 250EX Review

The Everlast PowerTIG 250EX welding machine combines TIG and stick welding in a portable machine. This product comes ready for use out of the box and runs on 240V input for extra power. It creates professional results and includes lift start, high-frequency start, and arc force control functions. As a cooler-ready machine, this product provides plenty of strength.

The Everlast company provides quality welders that create precision results.

The company focuses on home hobbyists and DIYers as one of its primary target audiences but produces welders with enough power to satisfy a professional.

The Everlast company offers the Everlast PowerTIG 250EX for customers looking for professional TIG and stick welding results in a user-friendly package.

This portable welder includes color-coded controls for easy learning and use.

Key Specifications of the Everlast PowerTIG 250EX

2020 PowerTIG 250EX AC/DC Pulse TIG/Stick Welder ~1/3 Phase 220v

The Everlast PowerTIG 250EX welding machine includes pre-flow and post-flow for safety as well as arc force control for extended stick welding capabilities.

It comes with both a TIG torch and a stick electrode holder for dual methods in one convenient machine.

Check out the Everlast PowerTIG 250EX in action here –


Read the long list of Everlast PowerTIG 250EX specs below:

TIG, Stick
220/240V 1/3-Ph
TIG @ Rated Duty Cycle260A/20V @ 60%
200A/18V @ 100%
Stick @ Rated Duty Cycle200A/28V @ 35%
160A/26.4V @ 60%
130A/25.2V @ 100%
TIG Output RangeAC: 6A-250A
DC: 6A-250A
Stick Output Range6A-200A
Dimensions22 in. x 9 in. x 17 in.
WarrantyCheck Manual
FeaturesPre-flow and post-flow
Arc force control
Lift start function
AccessoriesTIG torch and connectors
Stick electrode holder and cable
Work cable and clamp
Foot pedal
Consumables kit

Unique Features

With arc force control, lift start, and high-frequency start functions, the Everlast PowerTIG 250EX welder comes with plenty of built-in features to make TIG and stick welding more efficient and convenient.

Pre-Flow and Post-Flow

This machine includes pre-flow and post-flow settings to use with shielding gas. These features protect the gas and the machine as a whole while welding.

Arc Force Control

For stick welding, this machine includes improved arc force control. This feature makes it easier to reach and maintain a good arc in all conditions and ensures less spatter and cleaner welds.

Lift Start and High-Frequency

The machine allows both lift start and high-frequency starts for TIG welding, so you can always use the right start for the job.

Color-Coded Controls

The simple color-coded controls on this machine make the user interface much more beginner-friendly and convenient for anyone to learn.

Cooler Ready

This machine works with an additional liquid cooler. This cooler does not come with the machine but can be attached using the included receptacle.


Performance & Ease of Transportation

The professional-quality performance of the Everlast PowerTIG 250EX makes it stand out among other similar welders.

Its highly portable design and convenient features ensure it remains a solid choice for many users.


The Everlast PowerTIG 250EX welding machine provides impressive results that pleasantly surprise customers. This machine features a light design and small profile but still puts out as much power as many high-end competitors.

The welder holds up well to long-term use and regularly finds its place among professional welding setups because of this.

With reliable inner components and durable features, this built-to-last welder provides years of high-quality welding work for a variety of metals and project sizes.

Ease of Transportation

At 65 pounds, this machine remains at the high end of the portable welder weight scale. Despite this, it provides simple transportation solutions and includes a built-in handle on top of the machine.

This welder cannot run on household currents, so it remains slightly less portable than some of its competitors. For a more professional-grade machine, however, it keeps its size small and its weight light.


Weld Quality and Available Options

This welding machine regularly produces smooth, clean welds. Thanks to its multiple TIG start features and stick arc control, the machine makes it easy to find the right settings for clean starts and solid finishes.

When used for either TIG or stick welding, this machine performs admirably. It exceeds expectations for most customers and makes professional welding accessible even to less experienced users.

The Everlast PowerTIG 250EX welder comes in just one option. Customers often add the following:

  • Liquid cooler: A liquid cooler provides long-lasting liquid cooling functions to help your machine run correctly.
  • Utility cart: This machine weighs somewhat more than other portable welders, so some customers prefer to use a utility cart with it.

Ease of Maintenance, Repairs & Warranty

The Everlast company web site offers replacement parts including accessories, consumables, cables, and other exterior components. The site excludes interior parts from its replacement parts catalog.

Customers should refrain from performing repair or replacement on internal components. Customers should only service external parts of this machine.

To perform routine maintenance, unplug the machine for 30 minutes. Check connectors, cables, consumables, and terminals. Tighten any loose parts and replace any damaged or worn components.

Every 1 to 3 months use compressed air to clean the vents and interior of this machine. Keep dust and debris to a minimum to improve the performance of the welder.

The Everlast company provides a 30-day money-back guarantee that covers all of its products. This guarantee allows customers to receive a replacement or refund on products that arrive damaged or malfunctioning out of the box.

The company also provides a six-month warranty on accessories including guns, torches, foot pedals, and cables.

The warranty also includes three years of parts and labor on MOSFET welders and five years of parts and labor on IGBT welders.

For more warranty information, contact the Everlast company’s customer service at 877-755-9353.


Can the Everlast PowerTIG 250EX welder work with a spool gun?

No. This machine works for TIG and stick welding only. With that said, however, it handles aluminum flawlessly as-is.

Can you use an air-cooled torch with the Everlast PowerTIG 250EX welder?

Yes. If you plan to operate this welder on low AC inputs, you can use an air-cooled torch. Otherwise, you should use a liquid cooling system instead.

Can the Everlast PowerTIG 250EX welder use 6010 rods?

Yes, depending on the skill of the user. Some customers use these rods with no trouble while others struggle. The machine does not come recommended for use with these rods, but many customers use them easily.

Can the Everlast PowerTIG 250EX welder ever work on 120V current?

No. This machine only runs on 220V current and does not include an adapter or any ability to run on lower currents.

Price of the Everlast PowerTIG 250EX

The Everlast PowerTIG 250EX provides exceptional performance and comes with almost everything needed to start using it for TIG and stick welding right out of the box.

It keeps up well with competitors and makes welding easy for all skill levels.

With so many quality features and components, this machine comes in at a higher price point than many similar dual-method TIG/stick welders. Despite this, customers regularly feel this product’s value remains worth its price.


Who Should Buy the Everlast PowerTIG 250EX?

The Everlast PowerTIG 250EX welder works great for beginners as well as experienced or professional users. The machine tackles light to moderate jobs with ease and offers both TIG and stick functions for on-the-go welding work.

Home hobbyists, DIYers, and auto hobbyists enjoy working with this machine to handle simple welding jobs.

Farmers, maintenance workers, construction workers, and professional welders enjoy the high-quality results and solid welds provided by this machine.

Anyone in need of a machine to handle mild steel, stainless steel, aluminum, titanium, copper, chrome-moly, and more finds plenty of use for this welder.

Our Recommendation

The Everlast PowerTIG 250EX welding machine provides exceptional results and powerful, precision welds in a portable size.

It makes welding all sorts of materials easy and convenient, and it brings accessible welding to home hobbyists as well as professionals.

We recommend this welding machine for home hobbyists and DIYers who already have some experience welding and want to learn new methods.

We also recommend it for professionals in search of a portable on-the-go machine for TIG and stick jobs.


Last update on 2024-04-19 / Affiliate links / Images from Amazon Product Advertising API

About Karen Taylor

Karen is an expert woodworker. He has been working as a professional in the domain for more than 12 years now. She has experience of working on a variety of power and other tools while working on her projects.

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