Hobart 500554 Handler 190 MIG Welder Review

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In Brief: Hobart 500554 Handler 190 MIG

Available from the well-known and highly praised Hobart company, the Hobart 500554 Handler 190 MIG Welder 230V welding machine makes quality welding possible for users of any skill level. This machine brings convenient welding to home users but creates solid welds that hold up as part of a professional setup, too.

The Hobart company regularly leads the welding industry with incredible machinery and durable accessories.

This company began in 1917 and continues to supply both home hobbyists and professional welders with equipment that lasts.

The Hobart 500554 Handler 190 MIG Welder 230V includes everything the Hobart company stands for. It provides excellent welding results and comes backed by the Hobart company’s commitment to customer satisfaction.

Key Specifications of the Hobart 500554 Handler 190 MIG

Hobart 500554 Handler 190 MIG Welder 230V

User-friendly controls and a simple but effective style make the Hobart 500554 Handler 190 MIG Welder 230V a solid choice for a variety of users.

This welding machine packs a powerful punch and offers MIG and flux core capabilities.

Check out the Hobart 500554 Handler 190 MIG Welder 230V in action here –


Read the long list of Hobart 500554 Handler 190 MIG Welder 230V specs below:

MIG, flux core
Input Voltage
Rated Output
30% @ 130A
Amperage Range
Wire Feed Speed
40ipm – 740ipm
Input Phase
10.625 in. w x 12.375 in. h x 19.5 in. l
Infinite wire feed control
Door chart
Quick Select drive roll
Spool gun ready
AccessoriesMIG gun with 10ft. cable
10ft. work cable and clamp
Gas valve, regulator, and hose
Spool hub assembly
Sample flux core spool

Unique Features

With beginner-friendly options and precision controls perfect for use by expert welding professionals, the Hobart 500554 Handler 190 MIG Welder 230V offers a little something for everyone.

Infinite Wire Feed Control

The built-in infinite wire feed control on this machine combines with 7 different voltage settings to make fine-tuning and precision settings easier to obtain than ever before.

Quick Select Drive Roll

The included Quick Select drive roll offers two settings for solid wire and one for flux core. These settings make it easy to quickly change the wire, even in the middle of a project.

Self-Resetting Protection

If the machine reaches the thermal overload point, it resets on its own to prevent damage to the internal components. It also shuts the motor off automatically if necessary.

Door Chart

This machine comes with a built-in door chart for a quick look at the right settings to use on a variety of materials. It also includes different thicknesses, wires, and more for beginners to reference in a hurry.

Spool Gun Ready

The Hobart 500554 Handler 190 MIG Welder 230V comes ready for a SpoolRunner 100 spool gun.

It requires no additional components other than the gun attachment to plug in and use it for spool gun welding right away.


Performance & Ease of Transportation

Backed by the Hobart company’s commitment to excellence, this welding machine provides a portable design and plenty of functionality to keep users happy with the results.


Customers of any skill level enjoy excellent results when working with the Hobart 500554 Handler 190 MIG Welder 230V.

This machine remains sturdy and durable even after years of use and doesn’t break down easily.

The machine also makes setting changes simple and efficient. Users can work with presets for quick jobs or beginner tasks and then change to manual settings as needed for more accuracy and control.

Overall, the machine performs spectacularly regardless of the setting or welding method used. It lives up to the Hobart company name.

Ease of Transportation

At 68 pounds, this welding machine does not offer the same lightweight portability as some of its competitors but remains lighter than others.

It falls solidly in the middle of the portable welding machine weight range.

Because it includes two welding capabilities as well as plenty of attachments and add-ons, the machine’s weight makes sense.

It still provides portable solutions and transports well, either when lifting by hand or when wheeling it on a utility cart.


Weld Quality and Available Options

Like most Hobart company products, the Hobart 500554 Handler 190 MIG Welder 230V creates stunning welds almost every time.

This machine makes it easy for beginners to achieve beautiful, smooth welds with both MIG and flux core functions.

The machine also creates solid, durable welds that hold up over time. When working with mild steel, stainless steel, or aluminum, this welding machine offers impressive results.

The Hobart 500554 Handler 190 MIG Welder 230V welding machine comes in just one option. Customers sometimes choose to add the following attachments for additional welding functionality:

  • Running gear: This utility cart makes it easy to move the welding machine around the home, garage, or workshop as needed.
  • SpoolRunner 100 Direct Plug-in Spool Gun: This spool gun attachment plugs right into the machine and works immediately with no other equipment required.

Ease of Maintenance, Repairs & Warranty

The Hobart company web site provides a few replacement parts for this welding machine available for purchase online.

Customer service may offer some other parts as needed, depending on the machine and the situation.

The Hobart company recommends customers work with a professional technician to handle repairs. Customers should never try to repair the internal components of this machine.

This machine requires routine maintenance. Customers should unplug the machine and leave it unplugged for at least 30 minutes before performing any maintenance.

Every three months check the labels, hoses, cables, cords, and terminals. Replace damaged labels, hoses, cords, and cables as needed. Clean and tighten weld terminals if they become dirty or loosened.

Every six months brush the drive rolls to clean them. Use compressed air to clean the vents and internal components of the machine.

Remove the front cover to access the inside of the machine, but do not remove any of the internal parts.

The machine may require maintenance more frequently during times of extra use.

This machine includes the Hobart company’s 5/3/1 warranty. The warranty covers five years of parts and labor on the power rectifiers, transformers, reactors, and stabilizers within the machine.

This warranty also includes three years of parts and labor for drive systems, brushes, valves, switches, and controls.

It also covers one year of parts and labor for accessories, MIG guns, running gear, and spool guns, as well as six months of replacement parts for batteries.

The warranty excludes consumables.

Contact the Hobart company’s customer service at 1-800-332-3281 for more information.


Can the Hobart 500554 Handler 190 MIG Welder 230V run without gas?

Yes. This welding machine works both with and without gas.

What kind of gas works best with the Hobart 500554 Handler 190 MIG Welder 230V?

Argon gas provides the best results when using this welder, particularly for aluminum welding.

What is the largest spool size the Hobart 500554 Handler 190 MIG Welder 230V can hold?

This machine can work with spool sizes of up to 11 pounds.

What type of generator should you use with the Hobart 500554 Handler 190 MIG Welder 230V?

This welder requires at least a 6000-watt generator, although a 7000-watt generator works best for its purposes.

Price of the Hobart 500554 Handler 190 MIG

The Hobart 500554 Handler 190 MIG Welder 230V costs more than some of its competitors.

The product comes in at the high end of the dual-type MIG/flux core portable welder price range.

The price of this product reflects the incredible quality provided by Hobart products.

The cost also comes from the many included features and accessories as well as the excellent customer service that comes from the Hobart company.

Most customers feel this product offers a high value for the price.


Who Should Buy the Hobart 500554 Handler 190 MIG ?

The Hobart 500554 Handler 190 MIG Welder 230V works beautifully for users of any skill level. It regularly finds its way into workshops and professional auto repair facilities for use on steel and aluminum.

This welding machine also provides plenty of options for beginners with a passion for learning about welding.

This high-end product makes it easy for new welders to learn as they go and expand their horizons with the different setting options included.

Our Recommendation

This welding machine comes standard with plenty of user-friendly features and safety designs. It makes steel and aluminum welding jobs of any size efficient and easy.

We recommend this welding machine for professionals in need of a portable MIG/flux core welder for the workplace. We also recommend it for beginners who want to learn on a high-end machine.


Last update on 2024-07-19 / Affiliate links / Images from Amazon Product Advertising API

About Michael Adams

Michael has been providing handyman services for the last 14 years. He also contributes as a writer sharing his experience and experience for design projects.

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