Hobart Handler 140 MIG Welder Review

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In Brief: Hobart Handler 140 Review

The Hobart company offers the Hobart Handler 140 as an accessible MIG welder with flux core capabilities. This portable welder features a simple design that is easy for beginners to pick up but responsive enough to keep experienced users satisfied as well.

As part of the welding scene since 1917, the Hobart company cares about its customers as well as the quality of its products.

This company strives to supply products that will last a long time and do their job right so customers will continue to trust them in the future.

The Hobart Handler 140 packs all this quality assurance and customer satisfaction into one portable welder.

With its competitive price point and durable construction, it stands out as an excellent choice for household and garage welding needs.

Key Specifications of the Hobart Handler 140

Hobart 500559 Handler 140 MIG Welder 115V

The Hobart Handler 140 shows just how powerful it is when used with mild steel.

However, it also functions beautifully with both stainless steel and aluminum thanks to its several adjustable settings and Quick Select drive roll feature.

Find out more about the Hobart Handler 140 here:


Check out the long list of specs for the Hobart Handler 140 below:

MIG, flux core
Input Voltage
Input Hz
60 Hz
Rated Output
90A @ 20% duty cycle
Amperage Range
Wire Feed Speed
40ipm 700ipm
19.5 in. l x 12.375 in. h x 10.625 in. w
WarrantyCheck Manual
FeaturesInfinite wire feed speed
Quick Select drive roll
Dual spool assembly
MIG and flux core capabilities
AccessoriesHR100 MIG gun with 10ft. cable
10ft. work cable
Power cord and plug
Contact tips
Drive roll
Sample flux core wire spool
Gas and gasless hoses and nozzles

Unique Features

With the Hobart Handler 140, welders of any skill level can enjoy impressive outputs and easily adjustable settings. These settings provide easy changes and precision control of any project.

Five Voltage Ranges

The Hobart Handler 140 provides five unique voltage ranges to make it easy to get the perfect arc every time. It also features infinite wire feed speed control for even more precise adjustments.

Quick Select Drive Roll

The Quick Select drive roll feature makes wire changes easier than ever before.

This feature offers three separate grooves for two different sizes of solid wire and one size of flux core wire. Simply select the right groove and setup is a breeze.

Dual Spool Hub Assembly

The welder includes two different spool size options (4-inch and 8-inch) for even more precision control in any welding job. Select the right spool size based on your welding style, preferences, and needs.

Ergonomic Design

With the included HR100 MIG gun, welding feels more comfortable, and welding sessions last longer. This gun features a padded handle with an ergonomic design for easier, safer use.


Performance & Ease of Transportation

Featuring an excellent performance and high-quality project outputs that surprise even the most experienced of welding professionals, the Hobart Handler 140 combines expert functions with a beginner-friendly design.


The Hobart Handler 140 creates beautiful welds when used with mild steel.

Its performance remains impressive with stainless steel and aluminum as well, but these materials require more experience to create the right results.

The welder offers easy, accessible settings with a user-friendly design. Its durable construction keeps it working well as part of any home or garage setup for many years.

Customers find many uses for this welder, including auto hobby jobs and art projects.

Ease of Transportation

The welder falls solidly into the portable welder category. At 57 pounds, it provides an average weight that is neither too light for safety nor too heavy for easy movement.

When used with the included attachments, the welder only increases its weight by a small amount.

Because of this, the machine remains easy to work with and transport when needed from the garage to a job site and back again.


Weld Quality and Available Options

The Hobart Handler 140 regularly puts out quality welds for customers across most projects.

The metal drive casing ensures weld quality remains high in the long term, and the included accessories encourage experimentation from beginner and intermediate users.

For MIG welding projects or flux core usage, the Hobart Handler 140 provides a beautiful finish nearly all the time.

The MIG welder comes in only one option. However, these add-on accessories offer a more customizable experience:

  • Welder cart: This cart improves the transportation of any small, portable welding machine. Use it to move your welder as needed in your garage or shop.
  • Dual-groove drive roll: This drive roll works in place of the Quick Select drive roll for 0.45 flux core wire.

Ease of Maintenance, Repairs & Warranty

The Hobart company offers a few replacement parts for Hobart Handler 140 users to purchase. These parts include consumable pieces as well as some changeable parts and accessories.

The company web site and customer service number both allow easy ordering.

The Hobart Handler 140, however, includes many intricate internal workings that require services from a professional. Customers should not attempt to service these parts on their own at the risk of electric shock.

Customers should perform routine maintenance on this welder. Always turn off the power and wait at least 30 minutes before performing maintenance.

Every three months replace damaged cables, torn labels, and used consumables. Every six months use compressed air to carefully clean the inside of the welder. Welders may require more frequent cleaning if used frequently.

The Hobart Handler 140 comes with the Hobart 5/3/1 warranty. This warranty covers five years of parts and labor for power rectifiers, transformers, stabilizers, and reactors.

It also covers three years of parts and labor for drive systems, PC boards, solenoid valves, controls, and switches.

Finally, the warranty includes one year of parts and labor for accessories, contactors, MIG guns, spool guns, and replacement parts.

Contact 1-800-332-3281 for more warranty information.


Can the Hobart Handler 140 work with or without gas?

Yes. This welder can be used with or without gas and includes hoses and nozzles for both methods.

Can the Hobart Handler 140 weld heavy-duty metals?

No. This welder works best for mild steel, stainless steel, and aluminum. It functions well for light to moderate welding projects.

Does the Hobart Handler 140 have a cold wire?

Yes. The arc doesn’t ignite until the user pulls the trigger on this welder.

Do you need a separate spool gun to weld aluminum with the Hobart Handler 140?

No. This welder can manage aluminum with the included Quick Select drive roll and does not require a spool gun attachment. It comes with everything needed to weld aluminum and steel out of the box.

Price of the Hobart Handler 140

The Hobart company offers the Hobart Handler 140 as one of its more budget-friendly products.

In comparison to other MIG welders with flux core options, it comes in at a competitive price that reflects the value of the product.

With several features, attachments, and welding methods included out of the box, the Hobart Handler 140 offers an affordable entry into welding as a hobby.


Who Should Buy the Hobart Handler 140?

The Hobart Handler 140 combines the quality construction of the Hobart company with excellent settings and precision adjustments.

The portable design and durable construction of this welder make both steel and aluminum projects easy and accessible regardless of skill level.

Customers who need to perform light to moderate welding around the house or enjoy welding for art and DIY projects benefit from incorporating this welder into their setup.

It provides plenty of capabilities without a complicated or professional setup.

The Hobart Handler 140 provides impressive outputs and top-notch performance for residential customers who weld often but do not weld professionally.

Our Recommendation

The Hobart Handler 140 performs smoothly and allows easy changes throughout the welding process.

Its portable size and wide range of metals allow users to complete many tasks without confusing adjustments or polarity changes.

We recommend the Hobart Handler 140 for beginner and intermediate home welders who like to weld frequently. We also recommend it for any welder in need of a durable, portable machine built to last.


Last update on 2024-06-14 / Affiliate links / Images from Amazon Product Advertising API

About Linda Johnson

Linda has been working with power tools since she was 13 years old. As DIYer she works on wood and metal to develop artworks that she puts on sale. She loves traveling.

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