Hypertherm Powermax 65 Plasma Cutter Review

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In Brief: Hypertherm Powermax 65 Review

With enough power to handle big jobs easily, the Hypertherm Powermax 65 Hand System – 25 ft Lead setup provides convenient and portable plasma cutting and gouging. This machine, made by the Hypertherm company, holds up well to long-term use and easily cuts or gouges mild steel, stainless steel, and aluminum.

The Hypertherm company began in 1968 when its co-founders decided the world needed a more precise plasma cutting solution.

The company’s goal still remains focused on filling customer needs and creating top-quality products that work.

Just like all of the Hypertherm company’s product line, the Hypetherm Powermax 65 Hand System provides impressive cutting and gouging abilities suitable for many work and residential environments.

Key Specifications of Hypertherm Powermax 65

Hypertherm Powermax 65 Hand System - 25 ft Lead

Cut mild steel, stainless steel, and aluminum with speed and precision using the Hypertherm Powermax 65 Hand System.

This convenient plasma cutter makes it easy to control your cutting and gouging while maintaining optimum working speed and conditions.

Check out the Hypertherm Powermax 65 in action here – 


Read the long list of Hypertherm Powermax 65 specs below:

Plasma cutter
Input Voltages
CSA 200-480V, 1-PH, 50/60Hz
CSA 200-600V, 3-PH, 50/60Hz
CE 380/400V, 3-PH, 50/60Hz
Input Current @ 9kWCSA 200/208/240/480V, 1-PH, 52/50/44/22A
CSA200/208/240/480/600V, 3-PH, 32/31/27/13/13A
CE 380/400V, 3-PH, 15.5/15A
Output Current20-65A
Rated Output Voltage139VDC
Duty Cycle @ 40C (104F)CSA 50% @ 65A, 230-600V, 1/3-PH
CSA 40% @ 65A, 200-208V, 1/3-PH
CSA 100% @ 46A, 230-600V, 1/3-PH
CE 50% @ 65A, 380-400V, 3-PH
CE 100% @ 46A, 380/400V, 3-PH
Dimensions19.7 in. d x 9.2 in. w x 17.9 in. h
WeightCSA 64lbs.
CE 57lbs.
WarrantyCheck Manual
FeaturesExtended reach cutting
Fine feature cutting
Max control gouging
Max removal gouging
AccessoriesPower supply
Work cable

Unique Features

The Hypertherm Powermax 65 Hand System combines several high-quality unique features to create a long-lasting plasma cutting experience perfect for a variety of job sizes.

Drag Cutting

When you need to drag the plasma cutting torch across the piece you’re cutting, this machine handles the job well.

Extended Reach Cutting

Sometimes, you need to cut metal without a lot of room to work. In these situations, the extended reach cutting feature of this plasma cutter makes it easier to see what you’re doing and complete the task successfully.

Fine Feature Cutting

Use the fine feature cutting function of this plasma cutter to handle fine-tuning without creating much dross.

Max Control Gouging

In situations where you need to remove a precise amount of metal from the piece you’re working on, the max control gouging feature of this machine improves efficiency.

Max Removal Gouging

Use the max removal gouging function to remove deeper metal profiles and handle tougher gouging jobs.


Performance & Ease of Transportation

Thanks to its outstanding performance and convenient size, the Hypertherm Powermax 65 Hand System remains a popular plasma cutter, especially for professionals.


Customers who choose the Hypertherm Powermax 65 Hand System plasma cutter report excellent results.

The machine performs admirably under a variety of conditions and often finds its way into professional workshops and job sites.

This plasma cutter provides a lot of control and accuracy without too many confusing features. It makes plasma cutting and gouging easy for most customers who use it.

The machine holds up well to long-term use and finds its place easily in many residential and commercial locations. No matter where customers use this product, it offers plenty of power to manage jobs of all shapes and sizes.

Ease of Transportation

This plasma cutter comes in at 57 to 64 pounds, depending on the add-ons chosen. Either way, the machine provides easy transportation with a convenient, easy-to-move size.

The Hypertherm Powermax 65 Hand System also comes with two built-in handles on the front and back of the machine. This makes it even easier to lift and move the plasma cutter as needed.

Overall, the product remains competitively easy to transport in comparison with other, similar products on the market.


Quality and Available Options

Customers enjoy the quality cutting and gouging abilities of the Hypertherm Powermax 65 Hand System. This machine regularly creates precision cuts with smooth edges, even for users with less experience than others.

The included torch makes it easy to start cutting and gouging well right out of the box. With additional torch add-ons and upgrades, customers enjoy even more incredible outputs from this impressive plasma cutter.

Although the Hypertherm Powermax 65 Hand System plasma cutter comes in just one option, the company offers a handful of custom add-ons to choose from:

  • Improved power supply: Some customers prefer to upgrade the power supply for this plasma cutter to handle more intense jobs.
  • Starter kit: Newcomers to plasma cutting may want to choose the start kit add-on from the Hypertherm company.
  • Upgraded cables: Customers who choose this welding machine often upgrade their cables to longer lengths or more features.

Ease of Maintenance, Repairs & Warranty

Depending on the parts in question, the Hypertherm company web site sometimes offers replacement parts for purchase by contacting customer service. The site also offers a parts catalog to help customers find what they need.

This plasma cutter requires routine maintenance to ensure it operates safely and effectively at all times. Before performing maintenance, unplug the machine and wait 30 minutes for safety.

Every time the machine runs, check for fault icons that let you know about any issues with the machine.

Check all consumables every time you use this machine. Every three months, check for damaged labels, power cords, plugs, torches, and torch leads. Replace any damaged items as needed.

Every six months use compressed air to clean the inside of the machine.

The Hypertherm company provides a three-year limited warranty for this machine’s power supply. It also includes a one-year limited warranty for the torch and torch assembly.

The company excludes consumables from its warranty.

The warranty becomes void if the machine operates against the directions included in the owner’s manual, or if the machine runs with any third-party items instead of Hypertherm brand items.

Contact the Hypertherm company at 800-737-2978 for more warranty information.


Does the Hypertherm Powermax 65 Hand System include any consumables out of the box?

Yes. This machine comes with a small set of consumables so it functions right out of the box.

What size air compressor does the Hypertherm Powermax 65 Hand System require?

This machine needs an air compressor that offers at least 7.5cfm at 90psi.

What type of plug is best for the Hypertherm Powermax 65 Hand System?

This machine requires a plug that can handle at least 50amps. The plug should also work for 200V currents.

Does the Hypertherm Powermax 65 Hand System come with a built-in air compressor?

No. The machine includes everything else needed to get started plasma cutting, but customers need to purchase an air compressor separately.

Price of Hypertherm Powermax 65

The Hypertherm Powermax 65 Hand System – 25 ft Lead setup comes in at a higher price than some of its competitors.

The price reflects the value of this durable product as well as the included torch, lead, and cable that make it function so well.

Because this machine works best for professional setups, the cost also matches the value.

The machine runs for years and provides enough power to handle large-scale jobs. At the same time, it offers precision and accuracy to manage fine-tuning as well.


Who Should Buy Hypertherm Powermax 65?

The Hypertherm Powermax 65 Hand System works best for professional welding and cutting workshops, auto repair, and any construction that requires plasma cutting.

This machine regularly finds its place among experienced users who operate it as part of their jobs.

The machine also works well for advanced home hobbyists. Those who enjoy working on car restoration as a hobby may need a high-quality, high-output machine like this one.

Our Recommendation

The Hypertherm Powermax 65 Hand System comes ready to use and offers convenient controls as well as plenty of functionality for professional-scale jobs.

We recommend this machine for anyone in need of a plasma cutter for a construction, metalworking, or auto repair business.

We also recommend it for experienced vehicle restoration hobbyists or metal artists who need to cut a lot of materials frequently.

Last update on 2024-04-19 / Affiliate links / Images from Amazon Product Advertising API

About Joseph Carter

Joseph is DIYer with a passion for building. He is an experienced writer on tools and design and contributes to his ideas on various platforms.

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